May 01, 2021 A Bond Work index mill ball charge and closing screen product size distributions for grinding crystalline grains Int. J. Miner. Process. , 165 ( 2017 ) , pp. 8 - 14 , 10.1016/j.minpro.2017.05.011

The ball mill work index laboratory test is conducted by grinding an ore sample prepared to 100% passing 3.36 mm (6 mesh) to product size in the range of 45-150 m (325-100 mesh), thus determining the ball mill work index (Wi B or BWi). The work index calculations across a narrow size range are conducted using the appropriate laboratory work index determination for

2, the operating work index (Wio) of an existing grinding circuit can be calculated, given known mill power draw, throughput, feed and product size distributions. kWh/t Power applied per ton of feed to the grinding unit Wi The standard Bond work index of the ore P 80 The 80% cumulative passing size of the product in microns F 80

Kinetic grinding test approach to estimate the ball mill work index 347 Table 4. Obtained P 80 N R equations for all samples Sample No. Ore type P 80 2 N R R 1 Bauxite P 80 3 (2E06) N R 0.0014 N R 2 0.3094 N R 87.923 0.968 2 Hematite P 80 3 (1E06) N R 0.0011 N R 2 0.2803 N R 83.408 0.9971 3 3Chromite1 P 80 (2E06) N R 0.0017 N R

2. Calculate the Standard Circuit Bond Work Index (WiSTD) for the material being processed (equation 3). Wtotal WiSTD (3) 10 10 () P80 F80 The Bond Standard Circuit is the conventional crush-ing-rod-ball

grinding cycles. The Bond Work Index is calculated using the formula 1,1 44,5 0,23,82(10 80 10 80) (1) where W i Bond work index (kWh/t) P c test sieve mesh size (m) G weight of the test sieve fresh undersize per mill revolution (g/rev) F 80 sieve mesh size passing 80% of the feed before grinding(m) P 80

Oct 24, 2018 The work index can either be measured in the laboratory (the Bond ball mill work index determination is a common example) or it can be calculated from the operating performance of a milling ...

The Bond work index, W i , is defined in a Bond ball mill on the samples of standard size 3.327 0 mm. In practice, it is possible to find materials of non-standard size that are finer than 3.327 mm. In this work, a procedure for the calculation of

Kinetic grinding test approach to estimate the ball mill work index 345 Kinetic grinding Exactly 700 cm3 of 100% passing 3.35 mm material from each sample was progressively grounded in periods of 0.33, 1, 2, 4, and 8 minutes.

The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to 100% passing size of 3.35 mm.

Calculation of energy required for grinding in a ball,A bond ball mill work index is then performed on the mill product for the design of sagball mill circuits this is important because it was found that there was a 115 kwht higher ball mill work index if the 335 mm ball mill test feed size is moret.get price

ball mill limestone characteristics for mining. The laboratory ball mill was designed for grinding limestone, meaning that the work index required for the specific power calculation was assumed to be the work index of limestone, which is 11.6 KWh/t, with a specific gravity of 2.6 g/cm. 3

work indices for the AG/SAG mill and ball mill can be re-organised as 7 and 8, where BWio and AWio are the corrected operating work indices and WAG/SAG, WBM are the respective power draw of AG/SAG and ball mills. Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2),

The aim of this study was to develop a new method for assessing the Bond work index in a ball mill (BBWI), which is based on a first order kinetics present in the Bond ball mill for grinding mineral raw materials (Austin et al., 1981 Ahmadi and Shahsavari, 2009). Theoretical basis of quick procedure

The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial ...

ball mill designing Ball Mill Design/Power Calculation Mineral Processing , The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are material to be ground, characteristics, Bond Work Index.randpic Patterson Indus

Dec 18, 2013 In ball milling, the Bond ball mill work index can be used to determine specific energy at a range of feed and product sizes. The Bond top size ball formula can be used to estimate the media size required. No such standard formulas exist in fine grinding. Energy and media parameters must instead be determined in the laboratory for every new ...

Ball Mill Design/Power Calculation. Jun 19, 2015 Ball Mill Power/Design Calculation Example 2. In Example No.1 it was determined that a 1400 HP wet grinding ball mill was required to grind 100 TPH of material with a Bond Work Index of 15 (guess what mineral type it is) from 80% passing inch to 80% passing 100 mesh in closed circuit.

Closed circuit 8 dia. ball mill to P80 um The ore Test Work Index Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL WORK INDEX EFFICIENCY DETERMINATIONS 10. 2/20/2014 6 Example SAG-Ball Mill Circuit WI ...

For overflow ball mills, the charge should not exceed 45% of the mill volume . For grate discharge mills, the charge should occupy about 50% of the mill volume . Bond developed a relationship that can be used to determine the percent charge by volume as a function of the vertical height above the charge, He, and the radius of the mill, R, i.e.,

The Bond Index conforming rod charge consists of 6 rods of 1.25 diameter and 21 length. 2 rods of 1.75 diameter and 21 length. The grinding jar for the Bond Index Rod Mill is 12 x 24 in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.

Ball Mill Batch Process The mill dimensions, (D L), are 0.204 0.158 m and it is loaded with 6.5 kg steel balls between 25 and 32 mm in diameter. The mill rotates on rolls and its frequency is ... A New Approach to the Calculation of Work Index and the

The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test. Bond developed separate tests for the rod mill and the ball mill. The simplified test method described in this paper is an alternative procedure to the ball mill grindability test.

Dec 12, 2016 Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing inch (6350 microns).

work index RWI for finer particles ball milling work index BWI (Table). These indexes are readily obtained using the special-purpose laboratory equipment (Fig. 1). Finding the total specific energy consumption in the wet autogenous mill central discharge ball mill circuit (WAM CDBM) In the framework of the discussed method, total ...

In this regard calculation of work index of limestone made by standard Bond grindability test. Ball mill was employed to conduct the grinding test of seven different samples. Among all seven samples collected from the different faces of quarry, Bond work index of limestone Face4A results less than 20kwh/t, remaining 6 samples are marked as hard -

Dec 07, 2018 The goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another. The proposed model consists of two components, the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure.

The ball mill oversize feed factor (EF 4 BM) is always calculated with the ball mill work index. The optimal feed size for the EF 4 BM is always calculated using the rod mill work index. The Easag RM value in the circuit configuration is used to specify which work index to use for a particular size (RM above this size or BM below it). The RM ...

The ball mill oversize feed factor (EF 4 BM) is always calculated with the rod mill work index for the optimum feed size and the ball mill work index for EF 4 BM. The model assumes that the calculated value of E ssbm the specified contingency is greater than the sum of E sag E peb otherwise E bm will be negative.

How to Calculate and Solve for Specific Power of Mill Ball Mill Sizing The image above represents the specific power of mill. To compute for specific power of mill, three essential parameters are needed and these parameters are Work Index of Ground Material (w i ), 80% Product Size (P 80 ) and 80% Feed Size (F 80 ).

Ball mill work index adjustment. The Bond ball mill work index test requires the operator to select an appropriate screen size to close the test. The procedure states that the closing screen size should be such that the product size of the test is the same as the expected product size of the operating plant.

The Bond work index most commonly referred to is the BBM work index. This value is obtained in a 12 12 laboratory mill running at 70 rpm, with rounded inner edges and without lifters. The grinding charge is comprised of a distribution of steel balls with several diameters.

cycle test akin to the Bond Ball mill work . index determination. The first cycle starts with minus 6 mesh ore removed since it is believed that the fines content can fill most of the voids allowing little room for rock breakage and piston movement. Without adequate piston movement there is little measurable energy used

Testwork Bond Ball Mill Work Index. The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index . The test is a locked-cycle test where ground product is removed from test cycles and replaced by fresh feed. The test much achieve a steady-state before completion.

However, in this situation the ball mill has to supply this energy and it has a different (higher) work index than the crusher (ie the ball mill is less energy efficient than a crusher and has to input more energy to do the same amount of size reduction). Hence from equation 7, to crush to the ball mill circuit feed size (x. 2

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